Laminating machines

Plant description

• Composite system for laminating and folding over trunk loading floors and parcel shelves

• Assembly system with integrated press system and interchangeable tools

• Production of a wide variety of component variants is possible

Processes

• Free insertion of fabric decoration and carrier part and automatic position detection by camera systems

• Plasma treatment of the bending area of ​​the carrier part

• Application of a hot melt adhesive using a roller system

• Heating the adhesive using an infrared heating field

• Laminating and folding process integrated into interchangeable tools

Plant description

• Adhesive bonding of the fabric decoration instead of a complex stapling process

• Insertion and positioning of the genuine leather decor by the worker with the help of positioning aids

• Integrated plasma pretreatment

• Fully automatic gluing and folding

• Additional gluing of a cover

• Integrated adhesive application for gluing, laminating and hemming processes

• Rework-free fold

• Interchangeable tool

Plant description

• Flexible system concept with four separate laminating and folding stations

• Variable worker deployment (up to 4 people)

• Workplace safety measures include vertical roller door systems to prevent unintentional process interruptions by workers

• Manual loading of the base support armrests on the upper tools of the press systems

• Manual placement of the spacer fabrics using an insertion template in the foam bed

• Manual placement of the leather cutouts in the laminating tool with positioning of the decorative seam via laser pointer and vacuum fixing

• Automatic adhesive application using a robotic system in the spin-spray process for fixing the spacer fabric and the decorative seam to the base carrier

• Subsequent automatic laminating process in both tool systems

• Automatic adhesive application as a bead application for the subsequent automatic folding process

• Continuous, rework-free folding process of the component edge

• Separate monitoring of the adhesive equipment with cyclical control of the conveying capacity and tool orientation