E-mobility

Assembly lines for high-voltage systems

Flexible and efficient solutions for the assembly of modern high-voltage components

AKE technologies offers customized assembly systems for high-voltage components – from manual WT lines to fully automated testing and assembly systems . Our solutions enable flexible, efficient, and high-quality manufacturing of complex assemblies such as battery management systems and battery junction boxes, taking into account ESD, cleanliness, and process requirements.

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Highly flexible WT line for the manual production of BMCes

General

Design of the system as a manual WT-Line
The worker manually pushes the workpiece carrier with the component from station to station
Interchangeable trolleys for material supply
Fixed mounting of the costly components on the machine frame

Machining station without component-specific setup trolley

Machine frame with docking station for the equipment trolleys
Fixed assembly of components required for multiple component variants (screwdrivers, control panels, printers, handheld scanners, camera systems, etc.)

Component-specific setup trolleys

Component feeder for the individual parts
Component-specific queries
Component-specific positioning aids and auxiliary tools

Automated assembly and testing system for the production of BMCs

General

ESD (Electrostatic Discharge) system design
Automatic Tray Feeders
Operator guidance through laser projections directly onto the product
24 integrated robot systems
Assembly of 179 individual parts into a complete, tested battery management system in a cycle time of 39 seconds
Production of different component variants for different vehicle types
Integration of customer-supplied AGV system for linking plant components and connecting to logistics

Processes

Screwing processes
Application of thermal paste
Automated placement processes
Workstations for cable harness assembly
End-of-Line Tests

Semi-automated assembly and testing system for the production of battery management systems

General

Meeting very high cleanliness requirements
Highly flexible transport system in cleanroom class
compact system design on a small footprint

Processes

Dispensing process with camera inspection
Screwing process with gradient detection
Laser welding processes
Plasma and laser cleaning
Resistance brazing and hot stapling
Curing of the adhesive strips using a continuous oven

Automated assembly and testing system for the production of battery junction boxes

General

Consideration of ESD (Electrostatic Discharge) and TecSa (technical cleanliness) requirements
High flexibility thanks to the loop design of the transport system

Processes

Manual placement workstations with sensors
Automatic screwdriving stations
Pressing in the PCBs with force-displacement monitoring
External press station for busbars with force-displacement monitoring
Numerous integrated optical inspections