Assembly & Testing Technology

Assembly systems for hinges

With AKE's assembly systems, the production and testing of hinges possible in the shortest possible cycle times

The plant technology encompasses production facilities for a wide variety of hinge types across numerous application areas.

The product portfolio ranges from production facilities for tailgate or hood hinges for various vehicle types to door hinges and kinematic systems for diverse industries – such as automotive, white goods, and the furniture industry.

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AKE technologies' assembly lines are designed for the production of multiple hinge variants on a single system.

Depending on the system type, the hinge components are inserted either manually or automatically.
Small parts are supplied via conveyor systems with an autonomy of up to 4 hours.

Semi-automatic assembly system for door hinges

Plant description

compact design with walk-on platform
Highly flexible assembly concept through combined use of workers and robots
Quick-change component holder for type changes
Integrated calibration station
Torque testing of bearing points
5-second cycle time for the assembly and testing of a door hinge

Fully automated assembly line for door hinges

Plant description

compact design with walk-on platform for control cabinets and hydraulic supply
Flexible worker deployment through feeding systems with buffer function
Parts handling via 6-axis robot
optical component recognition and measurement using high-resolution camera systems
4.5 seconds cycle time for mounting a door hinge

Assembly system for hood hinges with active pedestrian protection

Plant description

Production of multiple hinge variants on one machine
Automatic feeding systems
Integrated calibration station
Setting the hinge in the delivery position
End-of-line test station with optical measurement
15-second cycle time for the assembly and testing of a highly complex hood hinge with active pedestrian protection

Assembly system for tailgate hinges

Plant description

Production of multiple hinge variants on one machine
Inserting the hinge bodies into a rotary indexing table
Bulk material feed from large load carriers
Integrated calibration station
End-of-line test station with optical measurement
11-second cycle time for the assembly and testing of a tailgate hinge

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About AKE

Assembly systems for hinges

AKE technologies' assembly lines are designed for the production of multiple hinge variants on a single system. Depending on the system type, the hinge components are inserted either manually or automatically. Small parts are supplied via conveyor systems with an autonomy of up to 4 hours.

Semi-automatic assembly system for door hinges

Fully automated assembly line for door hinges

Assembly system for hood hinges with active pedestrian protection

Assembly system for tailgate hinges

AKE technologies' assembly lines are designed for the production of multiple hinge variants on a single system.

Depending on the system type, the hinge components are inserted either manually or automatically.
Small parts are supplied via conveyor systems with an autonomy of up to 4 hours.