Assembly & Testing Technology

Airbag manufacturing facilities

Precision for safety-critical components – Automated airbag manufacturing

AKE technologies is the experienced specialist for assembly systems for the automated production and testing of airbag components.
Especially in this application, the testing component is crucial to ensure absolutely correct assembly of the components and thus vehicle safety.

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Fully automated assembly system for assembling, sealing and testing an airbag igniter unit

Plant description

Combined component or material feed as bulk material or stored in trays
System solution as a rotary indexing table system with various processing stations
Automatic assembly of the igniter unit with metering of the propellant charge
Automatic dosing of the sealant with UV curing and subsequent overpressure testing
Batch-related data acquisition and communication with the process control computer
4.8 seconds cycle time for assembling an airbag igniter unit

Fully automatic testing system for airbag igniters

Plant description

Component feed is stored in workpiece carriers, component output is as bulk material and sorted according to test results
Integrated pressure chambers for helium injection (45 minutes at 15 bar) with automated workpiece carrier handling
System solution as a rotary indexing table system with 4 processing stations
Automatic testing of airbag igniters using a helium leak detection system in conjunction with high vacuum
Component-related data acquisition and communication with the process control computer
2-second cycle time for testing an airbag igniter

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Airbag manufacturing facilities

Fully automated assembly system for assembling, sealing and testing an airbag igniter unit

Fully automatic testing system for airbag igniters