Assembly & Testing Technology

Power Distribution Systems

Assembly system for manual-automatic assembly and testing of power distribution systems

The modular AKE standard cell is frequently used in the design of assembly systems for power distribution systems . Workpiece carrier systems, robotics, and monitoring systems, individually designed for our customers, offer flexibility and customization within the standard concept .

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General

Option to combine manual and automatic processing stations
Design as a fully automated production line
Connection to upstream and downstream systems such as injection molding machines
Easy integration of additional processing stations in case of changed specifications, quantities and component variants
Linking the stations with conventional transport systems such as double belt conveyors, but also with innovative shuttle and linear drive systems
Complete data acquisition and process monitoring
Option to integrate a central material depot to reduce logistics routes

Processes

Automated process examples

Feeding of various components (housings, fuses, washers, screws, nuts, ...)
Camera inspections as incoming inspection of components (e.g. overspray inspection of surfaces)
Screwing of attachments
Clinching of live components
Joining components with end positions, maximum force or force-displacement monitoring
Hot riveting and ultrasonic riveting processes
Installation of pressure equalization elements
Laser transparent welding of plastic parts
Leakage tests
Mechanical EOL tests (e.g., actuation of mechanical assemblies)
Electrical EOL tests (e.g. continuity and function)
Optical 2D and 3D EOL tests (e.g., detents and measurements)
Component marking with labels, inkjet printers or laser systems
Automatic packaging of the produced components into customer packaging

Manual process examples

Assembly of individual parts
Packaging of the manufactured components
Assembly of connectors and cable assemblies

Documentation scope

Batch numbers of the individual parts
Traceability of individual safety-relevant components such as electrical separators
Joining forces and paths
Torque and angle values of the screwing processes
Camera evaluations
2D and 3D measurement results
Test results from the EOL tests
General information about the component, such as part number, production time, product variants, etc.

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