Assembly lines for charging technology

General

• Assembly and testing of connector systems in a cycle time of 20 seconds
• Automatic feeding of attachments
• Processing of different component variants is possible
• Integration of a flexible transport system that meets cleanliness requirements in cleanroom class

Processes

• Automated feeding processes for individual parts, such as rivet pins, circuit boards, component carriers, housing parts
• Pre-assembly of the lower housing part
• Force-displacement monitored joining processes of the housing including locking test via camera systems
• Application of thermal paste followed by 3D inspection of the application
• Laser transparent welding of plastic housings
• Testing processes: Leakage, high-voltage and low-voltage testing stations, insertion force testing
• Component identification

Documentation scope

• Batch numbers of the individual parts
• Individual component tracking of circuit boards
• Joining forces and paths
• Torque and angle values ​​of the screwing processes
• Camera evaluations
• 2D and 3D measurement results
• Test results from the EOL tests
• General information about the component, such as part number, production time, product variants, etc.

General

• System for the assembly and testing of AC charging cables
• Automatic feeding of cables, housings and attachments
• Automated picking and packing station
• Integration of a flexible transport system that meets cleanliness requirements in cleanroom class

Processes

• Automatic unwinding, alignment, sheathing and bundling of the cable as well as automatic stripping of the cable strands
• Crimping of the different contact types
• Pre-assembly of housing and connector
• Integrated ultrasonic welding processes
• Testing processes (pressure test, leak test, electrical and optical tests)